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  #13  
Old 11-07-2009, 01:33 AM
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JVMopar JVMopar is offline
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That's exactly what I did. I took 2.5" out of the center to make it easier to mount to the floor. And used 12" of tubing inside of each splice. I didn't drill holes though just turn the stick welder up some and it plug welds just fine. I'm waiting on the MIG to finish the splices though. I got a Lincoln 180HD.

Keeping it cheap is what I'm trying to do. Having a buddy that owns a scrap yard helps. I do want it to look good though and I've got another buddy who does autobody and is gonna paint it for me. It's gonna turn out like this but it'll be blue like the camaro not purple.
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  #14  
Old 11-07-2009, 02:36 AM
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adodgemann adodgemann is online now
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Cheep, ya thats me too, my first cage for my enduro car I had a whole 25 bucks to built it. I'm kind of lucky, A friend, in the next town over, who owns Allmark tube bends up Howe's tubing for his cages and builds Howe's headers. So I went thru his scrap dumpster....LOL Ed Howe's is about 30 miles from here too. Sounds like the cage is coming together. You will be real happy with the linclon welder. Nice Dakota......
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  #15  
Old 11-07-2009, 04:01 AM
chrisII chrisII is offline
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Quote:
Originally Posted by adodgemann View Post
Whe ya buy a mig make sure you get the 1 for gas. Bare wire is cheep compared to that flux core wire. Plus it welds so much better. I just have a little 110 volt 125 amp Lincoln, have been a great welder. Welds 1/8th inch and under just fine. One of these days I will get a bigger 1. Car looks good so far. Depending on how the width of the cage works out with the width of the car. If it is too far off I think I would cut the cage right in half.Make it the right width, in half it would be easy to get in. Splices are safe if done right. I use a 6" inside tube, leave about a 1/16 to 1/8 gap in the outer tube, to fill with weld. You can also drill a few 3/8ths or so holes in the outer tube to plug weld to the inside tube .... Let the fun begin.....
I know you have the welder ordered, but I prefer one that does both mig and flux. for anything more than bodywork i like the flux core. yes its expensive but it is better for anything that isnt new. with very little practice you can make some really nice welds wit a flux core. after i built a car with a 110 flux core I had a guy tell me the welds would be weak. the same night the car got wrecked hard. when the frame shop pulled it the metal around a couple welds tore, but not one weld gave. the problem with the 110 was duty cycle. so I bought a 220v century, wish i had spent a little more cash on the linclon

Last edited by chrisII : 11-07-2009 at 04:02 AM.
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  #16  
Old 11-07-2009, 11:37 AM
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Just turn off the gas to run the flux core, but ya get better looking welds with the flux core with the gas on... I still like the bare wire better, .023 for the thin metal, .030 for the rest...
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  #17  
Old 11-08-2009, 03:45 PM
chrisII chrisII is offline
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on my welder you have to switch from DC to AC and vise versa to fo from flux to solid wire. if I hit the welds with a power wire brush you wouldnt know the difference. I run .035 flux or .030 solid
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  #18  
Old 11-08-2009, 03:57 PM
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The one I got will do both MIG and Flux. According to Fedex it's somewhere in Kansas. Supposed to be here Wed. It makes it seem like an eternity.
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'73 Dodge D200 Camper Special 7500
'86 W350 360/727 '90 W150 318/NP435
'92 Lebaron 2.2L Turbo/ 5spd '92 Dakota 5.9L/A-500
'94 Voyager 2.5L/5spd '94 Sundance 2.2L/5spd Red
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  #19  
Old 11-16-2009, 10:23 PM
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JVMopar JVMopar is offline
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Well I've been burning alot of wire lately. I've got the sub frame connectors completely welded in and some patches welded in on the trans frame. The roof is off and cage is setting in there. I've gotta cut it down another inch or so to get it back on. But things are comming together. I'll get some more done tomorrow.






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'73 Dodge D200 Camper Special 7500
'86 W350 360/727 '90 W150 318/NP435
'92 Lebaron 2.2L Turbo/ 5spd '92 Dakota 5.9L/A-500
'94 Voyager 2.5L/5spd '94 Sundance 2.2L/5spd Red
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